Quantum Dots for Handheld Dark-Field Microscopes

Do a Google search for dark-field images, and you’ll discover a beauti­fully detailed world of micro­scopic organisms set in bright contrast to their midnight-black backdrops. Dark-field microscopy can reveal intricate details of translucent cells and aquatic organisms, as well as faceted diamonds and other precious stones that would otherwise appear very faint or even invisible under a typical bright-field microscope. Scientists generate dark-field images by fitting standard micro­scopes with often costly components to illumate the sample stage with a hollow, highly angled cone of light. When a translucent sample is placed under a dark-field micro­scope, the cone of light scatters off the sample’s features to create an image of the sample on the micr­oscope’s camera, in bright contrast to the dark background.

Dark-field microscopy: This optical micrograph of the inside of a luminescent substrate shows the red fluorescent emission from the quantum dot layer on top of the micropatterned bottom reflector. (Source: C. Chazot)

Now, engineers at MIT have developed a small, mirrored chip that helps to produce dark-field images, without dedicated expensive compo­nents. The chip is slightly larger than a postage stamp and as thin as a credit card. When placed on a microscope’s stage, the chip emits a hollow cone of light that can be used to generate detailed dark-field images of algae, bacteria, and simi­larly translucent tiny objects. The new optical chip can be added to standard microscopes as an affordable, downsized alternative to conven­tional dark-field components. The chip may also be fitted into handheld microscopes to produce images of micro­organisms in the field.

“Imagine you’re a marine biologist,” says Cecile Chazot, a graduate student in MIT’s Department of Materials Science and Engi­neering. “You normally have to bring a big bucket of water into the lab to analyze. If the sample is bad, you have to go back out to collect more samples. If you have a hand-held, dark-field micro­scope, you can check a drop in your bucket while you’re out at sea, to see if you can go home or if you need a new bucket.”

In an ongoing effort, members of Mathias Kolle´s lab are designing materials and devices that exhibit long-lasting structural colors that do not rely on dyes or pigmentation. Instead, they employ nano- and micro­scale structures that reflect and scatter light much like tiny prisms or soap bubbles. They can therefore appear to change colors depending on how their structures are arranged or mani­pulated. Structural color can be seen in the iri­descent wings of beetles and butterflies, the feathers of birds, as well as fish scales and some flower petals. Inspired by examples of structural color in nature, Kolle has been inves­tigating various ways to manipulate light from a micro­scopic, structural perspective.

As part of this effort, he and Chazot designed a small, three-layered chip that they originally intended to use as a miniature laser. The middle layer functions as the chip’s light source, made from a polymer infused with quantum dots emitting light when excited with fluorescent light. Chazot likens this layer to a glowstick bracelet, where the reaction of two chemicals creates the light; except here no chemical reaction is needed – just a bit of blue light will make the quantum dots shine in bright orange and red colors. “In glowsticks, eventually these chemicals stop emitting light,” Chazot says. “But quantum dots are stable. If you were to make a bracelet with quantum dots, they would be fluorescent for a very long time.”

Over this light-generating layer, the researchers placed a Bragg mirror – a structure made from alternating nanoscale layers of trans­parent materials, with dis­tinctly different refractive indices, meaning the degrees to which the layers reflect incoming light. The Bragg mirror, Kolle says, acts as a sort of gate­keeper for the photons that are emitted by the quantum dots. The arrangement and thicknesses of the mirror’s layers is such that it lets photons escape up and out of the chip, but only if the light arrives at the mirror at high angles. Light arriving at lower angles is bounced back down into the chip.

The researchers added a third feature below the light-gene­rating layer to recycle the photons initially rejected by the Bragg mirror. This third layer is molded out of solid, trans­parent epoxy coated with a reflective gold film and resembles a miniature egg crate, pocked with small wells, each measuring about 4 microns in diameter. Chazot lined this surface with a thin layer of highly reflective gold – an optical arrange­ment that acts to catch any light that reflects back down from the Bragg mirror, and ping-pong that light back up, likely at a new angle that the mirror would let through. The design for this third layer was inspired by the micro­scopic scale structure in the wings of the Papilio butterfly. “The butter­fly’s wing scales feature really intriguing egg crate-like structures with a Bragg mirror lining, which gives them their iridescent color,” Chazot says.

The researchers originally designed the chip as an array of miniature laser sources, thinking that its three layers could work together to create tailored laser emission patterns. “The initial project was to build an assembly of ind­ividually switchable coupled micro­scale lasing cavities,” says Kolle. “But when Cecile made the first surfaces we realized that they had a very interesting emission profile, even without the lasing.” When Chazot had looked at the chip under a microscope, she noticed something curious: The chip emitted photons only at high angles forming a hollow cone of light. Turns out, the Bragg mirror had just the right layer thick­nesses to  only let photons pass through when they came at the mirror with a certain angle.

“Once we saw this hollow cone of light, we wondered: ‘Could this device be useful for something?’” Chazot says. “And the answer was: Yes!” As it turns out, they had incorporated the capabilities of multiple expensive, bulky dark-field micro­scope compo­nents into a single small chip. Chazot and her colleagues used well-established theoretical optical concepts to model the chip’s optical properties to optimize its perfor­mance for this newly found task. They fabricated multiple chips, each producing a hollow cone of light with a tailored angular profile.  “Regardless of the micro­scope you’re using, among all these tiny little chips, one will work with your objective,” Chazot says.

To test the chips, the team collected samples of seawater as well as non­pathogenic strains of the bacteria E. coli, and placed each sample on a chip that they set on the platform of a standard bright-field micro­scope. With this simple setup, they were able to produce clear and detailed dark-field images of individual bacterial cells, as well as micro­organisms in seawater, which were close to invisible under bright-field illumination.

In the near future these dark-field illu­mination chips could be mass-produced and tailored for even simple, high school-grade micro­scopes, to enable imaging of low-contrast, trans­lucent biological samples. In combination with other work in Kolle’s lab, the chips may also be incorporated into miniaturized dark-field imaging devices for point-of-care diagnostics and bio­analytical applications in the field.

“This is a wonderful story of discovery based innovation that has the potential for widespread impact in science and education through out­fitting garden-variety micro­scopes with this technology,” says James Burgess, program manager for the Institute for Soldier Nano­technologies, Army Research Office. “Addi­tionally, the ability to obtain superior contrast in imaging of biological and inorganic materials under optical magnification could be incor­porated into systems for identi­fication of new biological threats and toxins in Army Medical Center labora­tories and on the battle­field.” (Source: MIT)

Reference: C. A. C. Chazot et al.: Luminescent surfaces with tailored angular emission for compact dark-field imaging devices, Nat. Phot., online 20 February 2020; DOI: 10.1038/s41566-020-0593-1

Link: Mechanical Engineering Dept., Massachusetts Institute of Technology MIT, Cambridge, USA

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