With USP Lasers against Bacteria

Using inspiration from nature, a team of European researchers have harnessed new photonics technology to develop the first fluid-repellent, antibacterial, metal surface taking us a step closer to self-cleaning saucepans, toilets, and dishwashers.

SEM image of the laser-treated metal surface (Source: TresClean / Matter PR)

Taking their ideas from defence mechanisms found in plants such as the lotus leaf, the High Throughput Laser Texturing of Self-Cleaning and Antibacterial Surfaces, or TresClean project, has made a breakthrough that will enable the production of self-cleaning sheet metal on an industrial scale for the first time.

TresClean has used high-power laser cutting devices to create microscopic “spikes” and “ridges” in sheet metal, causing liquids to “bounce off” the rough micro-topography that mimics the surface of the lotus leaf.

This roughened surface creates miniature pockets of air that minimizes the contact area between the surface and a liquid, almost like standing on a bed of needles.

This new technique will initially be used to create antibacterial surfaces for use in the food production industry – dramatically increasing productivity and reducing costs in factories which process biological food products such as milk, tomato sauce, and yoghurt.

Professor Luca Romoli, project coordinator of TresClean explains: “In the same way that lotus leaves keep themselves clean, without the need for cleaning products or chemicals, their jagged, rough surfaces enable water to stay as spherical droplets by preventing ‘spreading’.”

“Bacteria do not get a chance to stick because the contact with the metal surface and the liquid is reduced by over eighty percent. We are looking at an anti-bacterial metal.”

While this replicating approach may currently exist for specific and expensive plastic components, it is a first for self-cleaning metal. The surfaces are textured using innovative industrial photonics devices: high-average power ultrashort-pulsed lasers are used in combination with high-performance scanning heads by utilizing an innovative beam delivery method enabling movements of up to 200 m/s.

TresClean can achieve this surface texturation quickly by cutting areas of five hundred square centimeters in less than thirty minutes. In early 2015 production methods could make laser-etched metal at a rate of one square inch in one hour, whereas TresClean can produce one thousand square centimeters in the same period of time, making this technology 156 times quicker than before.

Lotus leaf helps scientists develop first self-cleaning metals from Matter PR on Vimeo.

Initially aiming its product at machine parts for the food industry TresClean hopes to make a significant impact on productivity: “Vats in milk factories need to be cleaned every six to eight hours to avoid the exponential growth of bacteria. This hinders usage and therefore affects output,” Romoli said.

“By saving hours per day in cleaning, it will yield an efficiency improvement stemming from fewer sterilization cycles and less cleaning time within production as a whole. This will also reduce energy consumption as a result of fewer cleaning phases making food production quicker, safer, and more profitable.”

Romoli sees the long-term possibilities and implications for other sectors: “It is possible that any use of metal that needs to avoid the formation of bacteria will benefit from the TresClean product, such as medical cutting tools, sterile surfaces, dishwashers, or even saucepans.”

Coordinated by the Universitá Degli Studi di Parma, the consortium includes members from Italy, France, Germany, Spain, and the UK and has received a grant of about 3.36 million euros from the Photonics Public Private Partnership under the H2020 Industrial Leadership funding calls. (Source: Matter PR)

Link: TresClean – High ThRoughput lasEr texturing of Self-CLEANing and antibacterial surfaces, c/o Universita Degli Studi Di Parma, Parma, Italy

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