Nanostructured Cloak of Invisibility

Image of the Greek goddess Minerva as seen under a fused silica substrate with 450 nm nanopillars on both sides (left) compared to an unstructured reference (right). Each substrate has a diameter of 25 mm, matching the size of the drawing. Images recorded at an observation angle of 30°. (Source: Z. Diao)

Image of the Greek goddess Minerva as seen under a fused silica substrate with 450 nm nanopillars on both sides (left) compared to an unstructured reference (right). Each substrate has a diameter of 25 mm, matching the size of the drawing. Images recorded at an observation angle of 30°. (Source: Z. Diao)

Most lenses, objectives, eyeglass lenses, and lasers come with an anti-reflec­tive coating. Unfor­tunately, this coating works optimally only within a narrow wave­length range. Scientists at the Max Planck Institute for Intel­ligent Systems in Stuttgart have now introduced an alter­native tech­nology. Instead of coating a surface, they mani­pulate the surface itself. By comparison with conven­tional procedures, this provides the desired anti-reflective effect across a wider wavelength range. But more than this, it largely increases the light trans­mittance through surfaces. In the future, the nano­structured surfaces may improve high-energy lasers as well as touch­screens and the output of solar modules.

The scientists took a page out of the design book for moth cornea. The corneas of these mostly nocturnal insects reflect almost no incoming light. There is no glow of light bouncing off the moth’s eyes to betray their presence to potential predators. Less reflected light also means that moths are able to use practically all the scarce night-time light to see. These insects inspired scientists to try the same tactics for the design of optical components. Like the corneas of moths, the components must allow light to pass through while light reflection is of little use. So far, component designers apply anti-reflective coating to lenses, display screens, monitors and laser components. However, these coatings have disad­vantages. Most of them work only in a narrow wave­length range, and they produce lens errors dependent on the angle of light incidence.

Applying the moth cornea principle will put an end to these problems. Under the guidance of Director Joachim Spatz they had a good look at their natural model. Physicist Zhaolu Diao explains nature’s design: “The eye surface is densely covered with column-like structures. They are only a few hundred nano­metres high and taper conically toward the tip”. The columns look like regularly spaced stalagmites on a cavern floor. As the light passes through this boundary layer, its refrac­tive index changes conti­nuously, starting from the ambient air to the materials of the outer moth eye layers.

This gradual refrac­tive index change has the effect that the layer hardly reflects any of the incoming light. Instead, almost all incoming light pene­trates into the eye. By contrast, when incoming light hits a smooth surface, the refractive index will change abruptly. Based on the laws of physics, this will cause light reflection. Diao adds another important prere­quisite: “To make the system work, the distances between individual columns must be signi­ficantly smaller than the wave­length of the incoming light.”

To imitate the moth eye principle, the scientists needed to find a way of turning smooth surfaces into nano-column landscapes. To accomplish this they developed a two-step process. In the first step, they deposited gold particles in a regular honeycomb pattern on a large surface. In this regular honeycomb pattern, the gold particles settle in the points of crossroad. In the second step, the gold-studded cross­roads serve as mask in a chemical etching process. As a result, no material is etched away under­neath the gold-studded crossroads, and the desired upright column-like structures remain. The structured surfaces covered as much as two by two centimetres.

While this technique registered first successes in the past, it has so far only worked for short wave UV radiation and visible light. However, the same was not the case for the longer wavelengths of near infrared light (NIR). The reason for this was the column size. Until then, the columns etched out of the surface were at most 500 nano­metres high. The columns are not high enough to reach the 99.5 per cent or higher light trans­mittance for the wave­lengths in the NIR range. “The longer the light waves, the higher we must build the nano­structures”, explains Diao.

The group fine-tuned their procedures and found a way to increase the size of the deposited gold particles. “This made it possible for us to etch deeper into the material”, reports Diao. The scientists were now able to etch out columns as high as 2,000 nano­metres or two micro­metres, four times as high as before. The new techniques also allow the scientists to influence the shape of the nano-columns. They control the way in which the columns taper from the bottom to the top and how narrow they are on the top. In the process, they learned that evenly tapered columns will permit the highest trans­mittance rates.

The scientists experi­mented with various column heights and confirmed that they achieved the best trans­mittance values for different wave­lengths with different heights they made the columns. For 1.95 micrometre high columns, the trans­mittance maximum was 99.8 %, clearly in the NIR at almost 2.4 micro­metres. With increa­sing column height the range of wavelengths with high trans­mittance widened. For 1.95 micro­metre high column layers, the high trans­mittance rates of 99.5 % or higher covered about 450 nano­metres of the spectrum. For smaller column structures, the high-trans­mittance window was only 250 nano­metres wide.

High trans­mittance rates together with much reduced light reflec­tion are the basis for possible stealth appli­cations because the surface-treated materials are optically indistin­guishable from their environment. After column etching a piece of quartz glass, people did not see the outlines of the piece of quartz glass in front of them, and a camera did not record them. But when the Max Planck scientists covered an image with a piece of quartz glass with column-studded surface, the image remained clearly visible even if viewed at an acute angle and from the upper edge. In contrast, quartz glass with unmo­dified surface reflected the incoming light so much that onlookers no longer recog­nized anything at an angle of only 30°.

In the first experi­mental phase, the scientists tested their hypo­thesis using quartz glass. Future plans include testing the techniques on optical lenses and sapphires. As soon as the techniques have proven applicable to the new materials, the scientist will be eager to test the many possible appli­cations. Many appli­cations could certainly benefit from the use of components with next to no reflection across a wide range of wavelengths and up to 99.8 per cent transmittance of incoming light. “One important field would be high-energy lasers operating in the infra-red range”, asserts Diao. Espe­cially in certain laser systems, in which the light is amplified while it passes through the same optical components again and again, small losses through reflec­tion will add up to noticeable energy losses. “Twenty three percent of the energy will be lost after the same light beam hits the same boundary fifty times at a trans­mittance of 99.5 per cent”, points out Zhaolu Diao. At 99.8 per cent trans­mittance, the total energy loss after 50 passages would be only ten per cent. Furthermore, in field tests, the nano­structured surfaces are far more resilient against the high laser energy than anti-reflective coatings. This is another advantage especially for laser appli­cations.

Other feasible appli­cations could be lenses, objectives or touch­screens. Nano­structured surfaces offer yet another advantage. The technique is not only suitable for level, but also for curved surfaces. That would be beneficial especially for camera or micro­scope lenses. Before the technique can help improve touchscreens, a solution must be found for the problem of conta­mination via touch. Expe­riments have shown that touch by human hands will leave obvious traces. Over time, this will seriously impair the surface and lead to signi­ficantly reduced trans­mittance. On the bright side, the scientists were also able to show how easily touch­screen users can wipe away such conta­mination with a little labo­ratory alcohol as easy as from a glass surface. Still for touch­screen appli­cations, the scientists still expect to find a more elegant solution. (Source: MPG)

Reference: Z. Diao et al.: Nanostructured Stealth Surfaces for Visible and Near-Infrared Light, Nano Lett. 16, 6610 (2016); DOI:  10.1021/acs.nanolett.6b03308

Link: Dept. of Cellular Biophysics, Max Planck Institute for Medical Research, Heidelberg, Germany • Max Planck Institute for Intelligent Systems, Stuttgart, Germany

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